Cable to Lug-Zig or Busbar to Ease? An integral part of designing a dependable, cost effective electrical system is placing the appropriate items in the appropriate locations. As an industry leader in automatic wire cable assembly, Ethernet High Speed Cables is one of our most popular products. EIA Busbar Connector and EoCab Connector offer both cable and busbar setups that can meet your manufacturing needs. They are both available in different configurations.
How do they fare against the likes of copper, rubber and silicone busbars? In addition to their low cost and high reliability, they have been rigorously tested for data transfer, resistance to temperature changes, and overall integrity of the cable. Investing in reliable software will help give you an accurate Grounding Acceptance Quote. Give your team of engineers your schematics and drawings and can even provide you with an Electrical Grounding Acceptance (eguard) Quote.
The larger the busbar size, the lower the cost-per-unit and vice versa. Cable to busbars that are too small will not fit through any standard cable holes and fitting requirements and those that are too large will block access to terminals and other points of use. Both types of bus bars are available in galvanized and non-galvanized finishes. Choose according to your terminal rails, because conductors placed close to each other will increase voltage drop.
The best way to determine which one is best for your application is to consult an expert. Ask your supplier what terminal rails are compatible with busbars. The wiring standards differ according to the locations where the equipment is used. In addition, manufacturers of busbars usually offer assistance regarding installation and maintenance of the products.
One of the main features of cable to busbar solutions is their convenience. Most power distribution devices are conveniently installed with busbars as it makes the device easier to handle and more manageable for the workers. They also provide additional flexibility in connection and cable routing, which means that your equipment is properly insulated and protected from unnecessary damage.
When selecting a busbar to meet your electrical needs, it is advisable to consider its metal content. Copper wire has the highest R-value and gives the best resistance to wear and tear. However, because copper wire is a conductor, it adds extra electrical energy and creates a greater thermal conductivity than aluminium wire. Therefore, when you have to deal with extreme weather conditions, you need to select a busbar with a lower resistance and stronger insulation, which will greatly reduce or eliminate heat build-up and decrease electrical losses.
Moreover, copper busbar transmission wire has the lowest R-value of all the metals and can be directly connected to the electrical wiring. Furthermore, this type of busbar offers high flexibility and has an easy installation. These characteristics make copper busbar transmission wire the perfect choice for electrical wiring. However, it has the lowest R-value and so is vulnerable to fatigue and thermal contact damage. It would be a better option if you go with aluminium busbar transmission cable as it offers the same benefits of durability, flexibility, high compatibility and low temperature resistance.
Another factor that you should look into when selecting a busbar to link up your electrical equipment is its flexibility. The greater the flexibility, the easier and less complicated the installation process will be. However, this is also prone to short-term and fluctuating voltage due to thermal contact. The busbars with the least bend or a smooth surface are also preferred as it facilitates an easy connection and great cable life. In case of powerline connections, you might require a higher R-value in order to prevent shorts, so a cable of the appropriate R-value is recommended.